Search results for "Plastics extrusion"
showing 10 items of 14 documents
Mechatronic Design for an Extrusion-Based Additive Manufacturing Machine
2017
3D printers, especially in the implementation of innovative extrusion processes which do not have a long history of development, are often built by adapting mechanical designs, drives and controls previously developed for generic machine tools. This is done through a process of choice and integration which is based principally on empirical criteria and taking into account separately the different aspects and parameters. Hereafter, we present an integrated mechatronic approach which has been adopted to design from the scratch a machine to implement the innovative metal injection moulding (MIM) technology. Its extrusion rate involves the adaptation of the generated trajectories and consequent…
An Additive Model to Predict the Rheological and Mechanical Properties of Polypropylene Blends Made by Virgin and Reprocessed Components
2021
In this work, an additive model for the prediction of the rheological and mechanical properties of monopolymer blends made by virgin and reprocessed components is proposed. A polypropylene sample has been reprocessed more times in an extruder and monopolymer blends have been prepared by simulating an industrial process. The scraps are exposed to regrinding and are melt reprocessed before mixing with the virgin polymer. The reprocessed polymer is, then, subjected to some thermomechanical degradation. Rheological and mechanical experimental data have been compared with the theoretical predictions. The results obtained showed that the values of this simple additive model are a very good fit fo…
The Relevance of Kneading and Extrusion Parameters in the Manufacture of Active Porous Aluminas from Pseudoboehmites
1987
In order to study the effect-on crushing strength, attrition resistance, specific pore volume, and pore volume distribution of extrudates-of kneading and extrusion parameters in the manufacture of active porous aluminas, a commercial pseudoboehmite (Pural SB from Condea Chemie, Brunsbuttel, FRG) was employed. A minimum kneading torque was required to prepare an extrudable paste, predetermined by extrusion conditions. The torque had an upper limit with respect to certain extrudate properties. The amount of water and the concentration of nitric acid as binder solutions were found to have a decisive bearing on the mechanical properties and the distribution of the pore volume. Crushing strength…
Recycling of a starch-based biodegradable polymer
2002
A new starch-based polymeric system, ZI1OU from Novamont, mainly composed of starch and polycaprolactone, was reprocessed several times in an extruder to investigate the recyclability of this biodegradable polymer. A previous investigation of the thermomechanical degradation in a mixer has been also done. The degradation is mostly due to the thermal stress but the presence of the mechanical stress strongly increases the degradation kinetic. During melt processing two concurrent processes take place: the first is the degradation, i.e. the breaking and shortening of polymeric chains, mostly occurring in the PCL phase; the second is the formation of some crosslinked structure in the starch pha…
Use of Biochar as Filler for Biocomposite Blown Films: Structure-Processing-Properties Relationships
2021
In this work, biocomposite blown films based on poly(butylene adipate-co-terephthalate) (PBAT) as biopolymeric matrix and biochar (BC) as filler were successfully fabricated. The materials were subjected to a film-blowing process after being compounded in a twin-screw extruder. The preliminary investigations conducted on melt-mixed PBAT/BC composites allowed PBAT/BC 5% and PBAT/BC 10% to be identified as the most appropriate formulations to be processed via film blowing. The blown films exhibited mechanical performances adequate for possible application as film for packaging, agricultural, and compost bags. The addition of BC led to an improvement of the elastic modulus, still maintaining h…
Bionanocomposite Blown Films: Insights on the Rheological and Mechanical Behavior.
2021
In this work, bionanocomposites based on two different types of biopolymers belonging to the MaterBi® family and containing two kinds of modified nanoclays were compounded in a twin-screw extruder and then subjected to a film blowing process, aiming at obtaining sustainable films potentially suitable for packaging applications. The preliminary characterization of the extruded bionanocomposites allowed establishing some correlations between the obtained morphology and the material rheological and mechanical behavior. More specifically, the morphological analysis showed that, regardless of the type of biopolymeric matrix, a homogeneous nanofiller dispersion was achieved
Formulation, Characterization and Optimization of the Processing Conditions of Blends of Recycled Polyethylene and Ground Tyre Rubbers: Mechanical an…
2005
Abstract Recycling represents a valid alternative to the disposal of post-consumer plastics in common landfills if it is possible to obtain new materials with good final properties compatible with practical application and, above all, by using cheap methods. In this work the possibility to produce secondary materials by blending recycled polyethylene (RPE) coming from greenhouses and post-consumer ground tyre rubber (GTR) has been studied. In particular, the preparation of these blends has been carried out in a common industrial twin screw extruder. RPE pellets and GTR powder were fed to the extruder without any other additive. Temperature, processing speed, mixing procedure and composition…
Reprocessing of PLA/graphene nanoplatelets nanocomposites
2017
This work reports a study on the effect of multiple reprocessing on the properties of poly(lactic acid) (PLA) filled with graphene nanoplatelets (GnP) compared to the melt reprocessed neat polymeric matrix. In particular, morphological, X-Ray Diffraction and Micro-Raman analyses, intrinsic viscosity measurements, thermal, rheological and mechanical tests were carried out on materials reprocessed up five times by means of a single screw extruder. The results indicated that the presence of GnP decreased the degradation rate as a function of the reprocessing cycles in comparison with the neat PLA that, on the contrary, showed a more drastic reduction of the molecular weight. Moreover, the repr…
Mechanical and barrier properties of extruded film made from sodium and calcium caseinates
2014
Abstract Over the past few years, much interest has been placed into the investigation of increased barrier and mechanical properties of protein films via a multitude of approaches. Generally, these techniques involve modifications of interactions among protein molecules, such as ionic crosslinking using divalent ions. To evaluate the crosslinking effect of Ca 2+ cations, films were made from calcium caseinate (CaCAS) and/or sodium caseinate (NaCAS). The production of caseinate thin films was carried out in two steps: first thermoplastic pellets were made using a co-rotating twin-screw extruder, then they were transformed into thin films (60 μm) using a classical film blowing machine. Tensi…
Morphology and mechanical properties of extruded ribbons of LDPE/PA6 blends compatibilized with an ethylene-acrylic acid copolymer
2003
Two grades of low density polyethylene (LDPE) were blended with polyamide-6 (PA) in the 75/25 and 25/75 wt/wt ratios and shaped into ribbons with a Brabender single screw extruder. An ethylene-acrylic acid copolymer (EAA) was used in the 2 phr concentration as a compatibilizer precursor (CP). The morphology of the ribbons and its evolution during high temperature annealing were investigated by scanning electron microscopy (SEM). The results confirmed that EAA does actually behave as a reactive compatibilizer for the LDPE/PA blends. In fact, in the presence of EAA, the interfacial adhesion is improved, the dispersion of the minor phase particles is enhanced and their tendency toward fibrilla…